Successful Milestone Reached in Production of NASA’s SLS Moon Rocket Advanced Upper Stage

by Hiroshi Tanaka
4 comments
Lunar Exploration Advancements

Technicians at NASA’s Michoud Assembly Facility, situated in New Orleans, have achieved a significant milestone by completing a crucial segment of a weld confidence article for the advanced upper stage of NASA’s Space Launch System (SLS) rocket.

The hardware underwent a pivotal step in its production on October 24 when it was rotated to a horizontal position and relocated to another section of the facility. This achievement marks a crucial progression in the development of the SLS rocket’s exploration upper stage, particularly the liquid oxygen tank, which plays a pivotal role in the rocket’s future missions.

This weld confidence article constitutes the fifth out of seven being meticulously crafted by engineers to support the evolved SLS Block 1B configuration of the SLS rocket. This upgraded configuration will come into play starting with the Artemis IV mission, as NASA gears up for more ambitious lunar exploration objectives.

The introduction of the advanced upper stage enhances the SLS rocket’s capabilities, enabling it to launch payloads to the Moon, including Artemis astronauts aboard NASA’s Orion spacecraft, with an increased payload capacity of up to 40%.

The Space Launch System (SLS) rocket, developed by NASA, serves as the workhorse for sending both the Orion spacecraft and heavy cargo on missions to the Moon as part of the Artemis program. The rocket’s liftoff involves the ignition of its core stage and twin solid rocket boosters, propelling it off the launch pad and into orbit. Once in orbit, the upper stage takes over, providing in-space propulsion to precisely guide the spacecraft on its trajectory.

While the core stage design remains consistent for all Artemis missions, the upper stage is tailored to meet specific mission requirements. The initial three Artemis missions, including the historic mission slated to carry the first woman and the next man to the Moon, will employ an interim cryogenic propulsion stage with one RL10 engine to propel Orion to lunar orbit. Subsequent missions with the advanced SLS Block 1B configuration will utilize an exploration upper stage equipped with larger fuel tanks and four RL10 engines, facilitating the transportation of crewed Orion spacecraft and substantial payloads to the Moon.

Weld confidence articles are pivotal in the production process, serving to validate welding procedures, ensure compatibility between tooling and hardware, and verify the structural integrity of welds. The dome of the liquid oxygen tank’s weld confidence article was initially welded to its structural ring at NASA’s Marshall Space Flight Center in Huntsville, Alabama, utilizing friction stir welding tooling. Subsequently, the hardware was transported to Michoud, where skilled technicians in the Liquid Oxygen Tank Assembly Center (LTAC) completed the welding process. Engineers at both Marshall and Michoud conducted concurrent testing and analysis to confirm the welding parameters’ accuracy.

Concurrently, NASA and Boeing, the lead contractor for SLS core stage and exploration upper stage development, are diligently producing structural test articles and flight hardware structures for the upper stage at Marshall and Michoud facilities.

It is worth noting that NASA is committed to achieving historic milestones in lunar exploration, aiming to land the first woman and the first person of color on the Moon through the Artemis program. The Space Launch System (SLS) constitutes a fundamental component of NASA’s deep space exploration endeavors, complemented by the Orion spacecraft and the Gateway in lunar orbit, as well as commercial human landing systems. Notably, the SLS stands as the sole rocket capable of facilitating the transportation of Orion spacecraft, astronauts, and essential supplies to the Moon in a single mission.

Frequently Asked Questions (FAQs) about Lunar Exploration Advancements

What is the significance of the completed weld confidence article for NASA’s SLS rocket?

The completed weld confidence article is a crucial milestone in the production of the advanced upper stage of NASA’s Space Launch System (SLS) rocket. It represents a major step forward in the development of the rocket’s exploration capabilities, particularly for lunar missions.

How many weld confidence articles are being manufactured for the SLS Block 1B configuration?

Engineers are crafting a total of seven weld confidence articles to support the evolved SLS Block 1B configuration of the rocket.

What is the key enhancement introduced by the advanced upper stage of the SLS rocket?

The advanced upper stage significantly increases the rocket’s payload capacity, enabling it to launch payloads to the Moon with a 40% higher capacity. This enhancement is crucial for future lunar exploration missions.

How does the SLS rocket’s upper stage contribute to lunar missions?

Once in orbit, the upper stage provides the in-space propulsion necessary to precisely guide the spacecraft, such as NASA’s Orion, on its trajectory to the Moon.

What distinguishes the SLS Block 1B configuration from previous versions?

The SLS Block 1B configuration introduces an exploration upper stage with larger fuel tanks and four RL10 engines, enhancing its capabilities to transport crewed Orion spacecraft and significant payloads to the Moon.

Why are weld confidence articles important in the production process?

Weld confidence articles play a vital role in the production process by verifying welding procedures, ensuring compatibility between tooling and hardware, and confirming the structural integrity of welds.

Where was the initial welding of the liquid oxygen tank’s dome for the weld confidence article conducted?

The initial welding of the liquid oxygen tank’s dome for the weld confidence article took place at NASA’s Marshall Space Flight Center in Huntsville, Alabama, using friction stir welding tooling.

What is the ultimate goal of NASA’s Artemis program?

NASA’s Artemis program aims to achieve historic milestones in lunar exploration, including landing the first woman and the next man on the Moon.

More about Lunar Exploration Advancements

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4 comments

SpaceGeek2023 November 13, 2023 - 8:04 am

NASA’s SLS rockt makin moves. Explorin the moon, yay! Big boom boom!

Reply
TechieTom November 13, 2023 - 12:08 pm

Luv readin bout NASA’s SLS stuff, so technical. Excitin times ahead!

Reply
GrammarNerd42 November 13, 2023 - 1:16 pm

Impressive feat! Good job explainin all the tech stuff in simple words. Keep it up!

Reply
JohnDoe November 14, 2023 - 12:05 am

wow, NASA did it! they made that rocket thingy. its gonna go to the moon with more stuff. rlly cool.

Reply

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