Innovative Applications: Utilizing Spent Coffee Grounds for 3D-Printed Sustainable Artifacts

by Amir Hussein
10 comments
Sustainable 3D Printing with Spent Coffee Grounds

Photo Credit: Items such as necklaces, cups for espresso, and plant containers have been 3D printed using recycled coffee grounds. Courtesy: Michael Rivera

A recent research paper underscores the feasibility of employing recycled coffee grounds in 3D printing processes. The scholars devised a technique that merges these spent coffee grounds with eco-friendly substances to manufacture a variety of objects, from ornaments to cups for espresso. This inventive approach originated as a way to address the surfeit of coffee waste generated during the COVID-19 crisis.

The applications of coffee are manifold: It invigorates you, provides warmth, and mitigates existential anxieties. According to new research, it also offers a route to diminish waste generated from 3D printing.

The initiative is led by Michael Rivera, an assistant professor affiliated with the ATLAS Institute and the Computer Science Department at the University of Colorado Boulder. Alongside his team, Rivera has formulated a method for 3D printing an array of objects utilizing a paste constituted solely of recycled coffee grounds, water, and several other eco-friendly elements.

The researchers have already conducted trials where they used coffee grounds to create ornaments, plant containers, and appropriately, espresso cups. Furthermore, the process has been designed to be sufficiently straightforward, allowing for adaptations that would enable it to function on a wide range of low-cost 3D printers available to consumers.

Photo Credit: A specialized 3D printer produces a plant container from recycled coffee grounds. Courtesy: Michael Rivera

“As it turns out, spent coffee grounds have multiple uses,” stated Rivera. “If an object is no longer needed, it can be reintroduced into a coffee grinder and reprinted.”

The research findings were presented this summer at the Association for Computing Machinery’s Designing Interactive Systems conference held in Pittsburgh.

For Rivera, this project dovetails with his overarching aim to render 3D printing more eco-friendly, thereby enabling professionals ranging from artists and designers to engineers to rapidly fabricate tangible prototypes and household items without contributing to landfill waste.

“Our objective is to make it possible for individuals to obtain a few items from a supermarket and online retailers and commence the 3D printing process,” added Rivera.

The Genesis of a Sustainable Vision

The inspiration for this initiative predictably emerged in a café setting.

As a graduate student at Carnegie Mellon University, Rivera often conducted his work in a café in Pittsburgh named Arriviste Coffee Roasters. During the COVID-19 pandemic, the café faced challenges in composting its coffee waste.

“The proprietor informed me that they were at a loss regarding the disposal of the accumulating coffee waste,” recounted Rivera, who transitioned to CU Boulder as a postdoctoral researcher in 2022. “This led me to consider potential applications for the discarded grounds.”

Photo Credit: Plant containers created via 3D printing from spent coffee grounds. Courtesy: Michael Rivera

Rivera pointed out that most consumer-grade 3D printers predominantly use thermoplastics such as polylactic acid (PLA). Although PLA is theoretically compostable, very few composting facilities actually accept it.

“The unfortunate reality is that the majority of PLA ultimately ends up in landfills, where it could take up to a millennium to decompose,” Rivera observed.

By ingeniously repurposing coffee grounds, Rivera identified a multi-pronged solution: diminish plastic waste, repurpose accumulating coffee grounds, and concurrently enjoy the beverage.

A Groundbreaking Methodology

The procedure is relatively uncomplicated, according to Rivera. The team combines dried coffee grounds with cellulose gum and xanthan gum—both easily compostable additives commonly used in the food industry—and subsequently adds water to the mixture.

“The end result should resemble the consistency of peanut butter,” Rivera described.

To load this material into a 3D printer, some modifications involving plastic tubes and syringes filled with the coffee paste are required. The end products are impressively durable, exhibiting a toughness comparable to that of unreinforced concrete.

“We’ve successfully fabricated items with substantial durability,” Rivera stated. “Thus far, the objects have proven to be resilient against breakage.”

Rivera acknowledges a plethora of applications for this material, including the production of planters suitable for acidophilic plants like tomatoes. These can eventually be transplanted directly into soil. Additionally, activated charcoal can be incorporated into the coffee grounds to manufacture components with electrical conductivity, such as switches for sustainable electronics.

While Rivera concedes that this method may never gain widespread adoption, he views it as a significant stride toward identifying alternative, sustainable materials that could eventually supplant traditional plastics in 3D printing.

In conclusion, it appears that the potential applications of coffee are far more expansive than one might initially think.

Reference: “Designing a Sustainable Material for 3D Printing with Spent Coffee Grounds” by Michael L. Rivera, S. Sandra Bae, and Scott E. Hudson, published on July 10, 2023, in DIS ’23.
DOI: 10.1145/3563657.3595983

Frequently Asked Questions (FAQs) about Sustainable 3D Printing with Spent Coffee Grounds

What is the primary focus of the research conducted by Michael Rivera and his team?

The primary focus is on utilizing spent coffee grounds as a sustainable material for 3D printing. The team has developed a method that combines recycled coffee grounds, water, and other eco-friendly ingredients to 3D print a variety of objects, ranging from jewelry to espresso cups.

Who is behind this innovative research?

The research is led by Michael Rivera, an assistant professor affiliated with the ATLAS Institute and the Computer Science Department at the University of Colorado Boulder. He works alongside a team of colleagues to explore this novel application of spent coffee grounds.

What was the motivation behind using coffee grounds in 3D printing?

The initiative originated as a solution to manage the excess coffee waste that was being generated, particularly during the COVID-19 pandemic. Additionally, the research aligns with broader goals of making 3D printing more sustainable and reducing landfill waste.

How compatible is this new material with existing 3D printers?

The method has been designed to be sufficiently straightforward, allowing for adaptations that would enable it to function on a wide range of low-cost, consumer-grade 3D printers.

What other sustainable ingredients are used along with coffee grounds?

Apart from coffee grounds and water, the material also includes cellulose gum and xanthan gum. Both of these additives are common in the food industry and are easily compostable.

What is the consistency of the material used for 3D printing?

The consistency of the material is akin to that of peanut butter. The team mixes dried coffee grounds with cellulose gum, xanthan gum, and water to achieve this consistency.

What kinds of objects have been successfully printed using this material?

The researchers have successfully printed a range of objects including jewelry, plant pots, and espresso cups. The end products have been found to be impressively durable, exhibiting a toughness comparable to that of unreinforced concrete.

What happens to the 3D printed objects if they are no longer needed?

One of the benefits of this material is its reusability. If an object made from these coffee grounds is no longer needed, it can be ground down and the material can be used again for printing.

How does this research contribute to sustainability and waste management?

This research provides a novel way to repurpose coffee waste, which is a significant concern, especially in urban areas. It also offers a more sustainable alternative to traditional plastics used in 3D printing, thereby reducing the environmental impact of the technology.

Where were the findings of this research presented?

The findings were presented at the Association for Computing Machinery’s Designing Interactive Systems conference held in Pittsburgh during the summer.

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10 comments

Brian Stevens September 16, 2023 - 8:19 am

I gotta say, as an engineer, the potential applications are exciting. But I wonder how cost-effective this is compared to traditional materials. Still, very promising stuff.

Reply
James Peterson September 16, 2023 - 9:33 am

Wow, this is super interesting. never thought coffee grounds could be used this way. what a game changer for 3D printing and sustainability!

Reply
Mike Robinson September 16, 2023 - 10:07 am

Coffee grounds for 3D printing, who woulda thought? I mean, if it’s strong like concrete then we’re onto something big. Totally game-changing.

Reply
Emily Brown September 16, 2023 - 10:41 am

Love this. Anything that tackles waste problem is awesome in my book. Imagine printing your coffee cup out of yesterdays coffee grounds!

Reply
Karen Smith September 16, 2023 - 3:37 pm

the vision behind this project is so on point. Solving the waste problem and making art at the same time? sign me up.

Reply
Natalie Green September 16, 2023 - 4:43 pm

Just think of the market potential here. Jewelry, home goods, and even electronics made from coffee waste. The future is now people.

Reply
Lisa Nguyen September 16, 2023 - 4:54 pm

Im intrigued by the reusability aspect. Throw it back into a grinder and print again? That’s genius level sustainability right there.

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Timothy Clarke September 16, 2023 - 5:27 pm

As a coffee addict, this is a dream come true. Printing objects and reducing waste, two birds one stone. I’m definitely following this research.

Reply
Steve McQueen September 16, 2023 - 6:28 pm

Innovative doesn’t even begin to describe it. The future’s looking bright, and caffeinated. But what’s next, printing food? haha.

Reply
Sarah Kline September 16, 2023 - 9:19 pm

This is absolutely fascinating. Can’t believe the kinda stuff you can print, all while helping the environment. kudos to Rivera and team!

Reply

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